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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Design, Materials, and Fabrication Rules | 22% | - Positive material identification (PMI) and traceability - Material selection, properties, and toughness requirements - MAWP, thickness, and joint efficiency calculations - Welding, qualification, and PWHT requirements - Flanges, bolting, gaskets, and special components - ASME Section VIII, V, IX application |
| Damage Mechanisms and Corrosion Assessment | 22% | - Damage assessment and prioritization - Corrosion under insulation (CUI) and environmental degradation - High-temperature damage and material degradation - Cracking mechanisms (environmental, fatigue, creep) - Internal, external, and localized corrosion |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Records review and baseline data collection - Code scope, jurisdiction, and regulatory requirements - TML/CML selection and measurement planning - Remaining life and corrosion rate calculations - Inspection interval determination and extension rules - Inspection methods and technique selection |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Documentation and post-work verification - Rerating, reclassification, and nameplate updates - Authorization and responsibility for work - Repair vs alteration definitions and procedures - Pressure relieving devices and overpressure protection |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Risk-based inspection (RBI) principles and application - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment - Hydrostatic, pneumatic, and leak testing rules |
API Pressure Vessel Inspector Sample Questions:
1. An on-stream inspection can NOT be substituted for an internal inspection unless the remaining life exceeds:
A) 4 years
B) 10 years
C) 5 years
D) 2 years
2. Describe the process for re-certifying a pressure vessel that has been out of service for an extended period according to API-510.
3. Under API-510, when is a pressure vessel subject to mandatory stress relieving?
A) After every major repair
B) After any repair
C) After alterations that involve cutting or welding on critical areas
D) When the thickness of the vessel is reduced by 10%
4. Which of the following is a primary focus of an API-510 inspection?
A) Cost-effectiveness
B) Safety and integrity
C) Operational efficiency
D) Aesthetic appearance
5. The remaining life of a vessel is 24 years.
What is the maximum interval for the internal inspection?
A) 6 years
B) 10 years
C) 5 years
D) 12 years
Solutions:
| Question # 1 Answer: B | Question # 2 Answer: Only visible for members | Question # 3 Answer: C | Question # 4 Answer: B | Question # 5 Answer: B |
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